PrimeTurning
What is PrimeTurning™?
PrimeTurning™ is an innovative turning method developed in collaboration between Mastercam and Sandvik Coromant. This new method uses specially designed CoroTurn® Prime tools and allows turning with both conventional methods and PrimeTurning technology. PrimeTurning™ emphasizes efficient material removal and extended tool life, making it ideally suited for the needs of modern industry.
Efficient Material Removal with PrimeTurning™
The efficiency of PrimeTurning™ in material removal is based on the insert's setting angle, which enables higher feed rates compared to traditional turning methods. This is achieved especially through the design of the toolpath, where the tool enters the work material in an arc motion. This arc movement, combined with higher cutting speeds, allows for smooth and efficient chip removal. As a result, the method achieves significantly better chip flow.
Tool Life in PrimeTurning™
With the PrimeTurning™ method, tools can be used in both directions when turning. This versatile use extends tool life and reduces the need for insert changes, which in turn decreases production downtime. Since cutting is more consistent and less aggressive, tool life is improved significantly. This leads to better cost-efficiency and higher product quality.
Machining Complex Geometries with PrimeTurning
PrimeTurning™ enables the machining of complex geometries and profiles that are difficult to achieve with traditional turning methods. The innovative toolpath and special tool geometry allow for precision and the production of intricate parts with a single setup. This makes the method especially useful in industries such as aerospace, automotive, and medical device manufacturing.
Boosting Productivity with PrimeTurning
PrimeTurning™ can increase productivity by up to 50–80% compared to conventional turning methods. Higher feed and cutting speeds allow for faster machining and reduced material removal times. This improves overall production efficiency and reduces machining costs in the long run.
PrimeTurning™ Applications
PrimeTurning™ is particularly well-suited for parts that require high productivity and precision, as well as complex geometries and deep profiles.
PrimeTurning™ Benefits
- Productivity: PrimeTurning™ increases productivity by up to 50–80% over traditional methods thanks to higher feed and cutting speeds.
- Material Removal: The method enables faster and more efficient material removal.
- Tool Life: Tool life is extended due to a smoother and less aggressive cut. This reduces the need for tool changes and improves production efficiency.
- Surface Quality: The innovative toolpath improves surface quality, reducing the time and cost required for finishing.
- Cost-Efficiency: Longer tool life and reduced production downtime lower overall costs, making the PrimeTurning™ method highly cost-effective.
Summary
PrimeTurning™ is a significant advancement in metalworking technology, offering more efficient, accurate, and cost-effective turning. Developed through the collaboration of Mastercam and Sandvik Coromant, the method utilizes innovative CoroTurn® Prime tools, enabling the rapid and efficient production of high-quality, complex parts compared to traditional methods. This new approach can significantly boost productivity, extend tool life, and reduce machining costs, making it an attractive option for modern industry and machine shops.
